Z.SAILFIN

Passes with flying colors: Up to 85 mascara or interdental brushes per minute

Z.SAILFIN

Z.SAILFIN to new lands in mascara, medical, and interdental-brush production

The specialist for small mascara and interdental brushes packs a great punch. The future-proof installation delivers exceptional production performances, while guaranteeing consistent great quality. The specialist for twisted-in miniature brushes has little features that make a big difference: Fully automated with integrated twist-in and trimming process, camera-controlled quality inspection, and extension options for contour cutting and handle assembly. Thanks to the new ZMI 4.0 machine controls, the Z.SAILFIN boasts up to 12 percent higher output – instead of 85 brushes, the machine can now produce up to 95 brushes per minute!

FLAPPPPPPPPPPPP!

Turns, cuts, and trims with flying colors and 98% availability

Only the Z.SAILFIN flies this high: 95 brushes/min. at 98% availability with 100% acceptable parts. Plus, recipe-controlled retooling and setup through intuitive “WYSIWYG” software and 15 servo axes. And then there’s the real highlight: Only few retooling parts needed, saving valuable production costs and time. And all this on a footprint of only 4 sqm.

Benefits of the Z.SAILFIN

  • Now with a 12% higher output of up to 95 instead of 85 brushes/minute
  • Fitted with the latest ZAHORANSKY ZMI 4.0 machine controls
  • compact, accessible design thanks to large flap and sliding doors
  • software-based, toolless setup and changeover
  • 100% inline quality control with cameras
  • extremely precise bending, twisting-in, and cutting to length at very small dimensions
  • flexible usage with spools or material box
  • operation without operator

Your benefits at a glance

  • all twisted-in brushes are rotation-centric as the brushes are twisted-in and trimmed during the same process
  • compliance with the EN ISO 16409 standard for the gentle cleaning of interdental spaces by maintaining very narrow bending radiuses
  • no unattractive feathering at the end of the brush through clean, concentric cutting to length
  • 100% quality; the cut, filament distribution, and twist count of each brush are inspected online by camera

“Fast retooling – with few retooling parts”

60% faster and 80% fewer wear parts by reducing the number of retooling elements to a minimum of product-specific parts. The Z.SAILFIN produces brushes in one single clamping.

Sails past the competition

  • after twisting-in by the Z.SAILFIN, mascara brushes can be processed lengthways on special contour cutting machines
  • assembly machines are available for interdental, medical, and mascara brushes that offer fully automatic assembly of the twisted-in brushes and provided handles
  • twisted-in brushes can be transported directly from the Z.SAILFIN onto a machine to overmold the wire (Z.IDP)
  • all installations used for further processing provide a remarkable degree of automation and can be linked up directly to the Z.SAILFIN, offering extremely high efficiency thanks to the Z.SAILFIN’s extraordinary brush quality

Highest Output

Thanks to the new ZMI 4.0 machine controls, the Z.SAILFIN boasts up to 12 percent higher output – instead of 85 brushes, the machine can now produce up to 95 brushes per minute!

  • Fitted with the latest ZAHORANSKY ZMI 4.0 machine controls
  • Now with a 12% higher output of up to 95 instead of 85 brushes/minute
  • Small footprint, flexible production with maximum performance
  • 50% quicker changeovers and 80% fewer wear parts than the competition
  • Can be expanded into a full Z.IDP line

Products

  • interdental brushes to clean the interdental spaces
  • mascara brushes to apply mascara to eyelashes
  • twisted-in brushes for medical uses
  • filaments: natural hair – plastic (nylon/polyester)

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ZAHORANSKY AG

(Headquarter Group)
Anton-Zahoransky-Strasse 1
79674 Todtnau-Geschwend
Black Forest – Germany

Tel.: +49-7671-997-0
Fax.: +49-7671-997-299

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